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5m/min PU Sandwich Panel Production Machinery 100mm

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WUXI HENGRUIYANG INTERNATIONAL CO., LTD

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5m/min PU Sandwich Panel Production Machinery 100mm

Name: 5mmin PU Sandwich Panel Production Machinery 100mm
Brand: HENGRUIYANG
Price: 1 USD

MOQ : 1 Set

Price : Negotiation

Payment Terms : T/T

Supply Ability : 10set

Delivery Time : 40-60 days

Packaging Details : Standard export packing with each machine tied and protected in container

Place of Origin : Jiangsu, China

Brand Name : HENGRUIYANG

Certification : CE , ISO9001, TUV, SGS

Model Number : OEM ODM

Feature : PU Sandwich Panel Machine

Coil Material : Color Steel, Galvanized Steel(0.3-0.8mm)

Transmission : Rubber Belt Transmission

TOTAL WEIGHT : 20TONS

Control system : Japan Panasonic PLC Control

Cutting : Hydraulic Cutting

Coil Width : Max. 1250mm

Certified : CE ISO SGS

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Fully Automatic PU Sandwich Panel Production Line

Description

This production line is a kind of specialized equipment for producing sandwich panel with the middle layer of anti-combustion polyurethane and with roof forming panel as the top face layer, aluminum foil as the bottom face layer. The sandwich panel is between 25 and 200mm in thickness, 1000mm in width, length determined by the customer. The sandwich panel is mainly used as keeping warm for wall and roof . Different insulating panels with other soft facing layers could also be produced on the line.

The operation principle of this line is as follows: raw materials of rigid-foam are delivered into the mixing head through the metering pump on the injection machine and then injected onto the bottom facing sheet going to conveyors along with the top superficial sheet. Between the upper and lower conveyors, the liquid materials are hardened into shape,after all for above actions are completed, by an automatic tracking cutting mechanism, cut into segments according to the preset length.

Main Specifications

Coil Material	Thickness	0.3-0.8mm
	Coil width	Depend on customer’s requires
	Yield Strength	250-550Mpa
	Material	Color steel, galvanized steel
Decoiler / Uncoiler	Coil Width	Max. 1250mm
	I.D	510-610mm
	O.D	Max. 1300mm
	Capability	Max. 8Tons
	Decoiler type	Manual / Hydraulic/Automatic
Feeding & guiding	Pinch feeding	1 Units ( 2 Rollers )
Feeding & guiding	guiding	2 Rollers
Cutting device	Cutting motion	Cutting adopts tracking cutting
		and saw (or fly saw) of the cutting machine can move transversely 1500mm, Cutting machine moves longitudinally and transversely along the slide way
		Cutting machine adopts one-side blade band saw manner, cutting and revolving after cutting. The cutting saw can revolve, so cutting in two directions is realizable
	Length Measuring	BY encoder
	Cutting Tolerance	+/-1.5mm(per 3m)
PU sandwich panel	thickness	25-100mm
	Standard Sandwich Panel Size	max1100mm x 4000mm(Width x Length)
	Linear Speed of production	2-5 m/min
	Reciprocating times of injection head per minute	<60
	Control system	Production type: totally continuous production with PLC controlling
Roll Forming Machine	Forming Stations	ABOUT 18-24steps

	Roller material	45# steel, heat treatment
	Diameter of shaft	75mm
	Shaft material	High grade 45# steel
	Drive type	By chains
	Forming speed	0-15m/min
	Main power	7.5kw


Electrical control	PLC	PANASONIC Brand or Custom-made
	Inverter	YASKAWA Brand or Custom-made
	Touch screen	MCGS Brand or Custom-made
	Operation type	Touch screen & Button
Runout Table	Table type	Simple non-power type
Runout Table	Function	To support the finished panels
TOTAL WEIGHT		APRRO 20TONS

Working flow

Down side rigid board feed----Rolling rack----glue drop onto rigid board----glue sweep----EPS sheet load----- Rolling rack and lamination-----glue drop onto EPS Sheet----glue sweep----up rigid board feed ---Rolling lamination----finished product

The type pursues board (basis on customer's requires to design)

Equipment shown here is used for continuously making sandwich panels with the facing layer (s) of color steel or galvanized sheet and the core material of polyurethane. Whole equipment is divided into PU insulation part and Facing sheet profiling part.

This line is easy to operate, high productivity, and reasonable price. Suitable for making roof wall color coated pu insulated sandwich panels and cool room insulated panels.

Whole line adopt PLC program control, with the communication module and inverter synchronization, highly automatically. Main machine adopt touch screen, simple operation. Productin line from uncoiler, roll forming, pu foaming, solidifying, automatically cutting, runout table ( opetional: auto stacker, auto packing ) to realize the auotmatically production process.

Whole line make up of Auto decoilers, roll forming machines, Flat pre-cutting devices, Transporting Conveyors, Steel plate pre-heating, Pressing machine, Tracking cutting, PLC control system, PU foaming machine, Hydraulic system and Pneumatic system etc.

Advantages of Continuous Sandwich Panel Production Line

We have more than 20 years PU sandwich panel experiences, master a full set of production technology, meanwhile we are top three on term of PU sandwich panel in china.
We not only provide customer production line but also provide a complete solution for PU sandwich panel technology. Recovering customer's initial investment with the least raw materials.
Our company be mainly aimed at high and middle grade market, the quality of raw material we use is higher than normal seen.
Where the rotation axis between holes, are equipped with self-lubrication properties of materials bush for improving self lubrication of parts and prolong its life.

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